xDrive 4dr All-Wheel Drive Sedan
2018 BMW 540d Recalls
NHTSA CAMPAIGN ID: 22V614000
RECALL DATE: 2022-08-10
SUMMARY
BMW of North America, LLC. (BMW) is recalling certain 2018 540d xDrive vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
CONSEQUENCES
A melting intake manifold increases the risk of fire.
REMEDY
Dealers will replace the EGR module, and the intake manifold will be inspected and replaced, if necessary, free of charge. Interim owner notification letters were mailed on October 7, 2022. Owner notification letters were mailed December 30, 2022. Owners may contact BMW customer service at 1-800-525-7417.
COMPONENT AFFECTED
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
NOTES
BMW of North America, LLC