Ford Issues “Do Not Drive” Recall for 15,965 2025 Transit Vans

Ford is recalling certain Transit units due to a production issue that may have caused the brake pedal assembly to be improperly secured.

News Editor
2025 Ford Transit
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This One Comes With a Parking Order

Ignoring recalls can pose a serious safety risk, and this latest campaign from Ford shows why they shouldn’t be taken lightly. The Blue Oval is recalling 15,965 units of the 2025 Transit after discovering that the brake booster pushrod may disconnect from the brake pedal — prompting the company to issue a “Do Not Drive” advisory for affected vehicles.

According to the National Highway Traffic Safety Administration’s (NHTSA) recall report (26V090), certain Ford Transit models may have been assembled without the cotter pin and retainer clip on the brake pedal assembly. These small components secure the connection between the brake booster pushrod and the brake pedal. Without them, the pushrod could detach, increasing the risk of a crash. The defect also results in noncompliance with Federal Motor Vehicle Safety Standard (FMVSS) No. 105, which governs hydraulic and electric brake systems.

Ford

The Investigation Timeline

The affected units were built between January 21 and April 25, 2025, at the Kansas City Assembly Plant, which also produces the Ford F-150. The issue was first flagged to Ford’s Critical Concern Review Group (CCRG) on December 11, 2025. About a month later, the company became aware of three warranty claims and two field reports tied to the condition. Fortunately, there have been no reported crashes or injuries associated with the defect to date.

Ford noted that drivers may experience a “loose” or “wobbly” brake pedal feel if the condition is present.

Given that the Ford Transit – a full-size van that competes with models like the Ram ProMaster and Chevrolet Express – is a large, heavy vehicle, it’s worth taking the “Do Not Drive” advisory seriously, even if it proves inconvenient. Ford is offering mobile service and dealer-coordinated towing to help ensure the repair is completed safely.

Ford

How Ford Plans to Address It

Affected customers will be notified about the recall between March 2 and March 6, 2026 – the same window during which Ford plans to notify Ford Escape PHEV and Lincoln Corsair PHEV owners about a separate high-voltage battery issue (26V091). For Transit owners, the fix involves properly installing and securing all required components of the brake pedal and brake booster pushrod assembly, at no cost to customers.

After a challenging 2025, when Ford recorded 153 recalls – the highest total in its history – the Blue Oval has already issued 10 campaigns in 2026, the most on the list so far this year, according to NHTSA data. Among them are recalls covering more than 400,000 Explorers for a potential rear suspension fracture, along with another affecting over 119,000 vehicles due to a fire risk.

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About the author

Rex Sanchez

News Editor

Rex Sanchez is a News Editor at Autoblog and an automotive journalist with over six years of experience writing car reviews and industry news for publications like Philkotse and the Daily Tribune. He's a licensed aviation maintenance technician who brings technical expertise to his automotive writing.