• LaFontaine Toyota in Dearborn, MI
  • LaFontaine Toyota service department
  • LaFontaine Toyota fixed operations director Todd McCallum
  • A row of new Corollas in the shop ready to be updated.
  • The brake pedal in a 2010 Toyota Corolla. The connector for the pedal position sensor is visible at the top
  • Boxes of various sized shims.
  • A bag of the reinforcing bars (aka shims) that are being used to adjust the gas pedal
  • "Precision machined reinforcing bars"
  • Doug Kropp checks the date chart to determine which pedal assemblies need to be updated.
  • Reaching up under the dashboard of a Corolla to unbolt the gas pedal.
  • Removing the gas pedal.
  • Checking the manufacturing date code on the pedal assembly. This unit does require an update.
  • This is the slot in the housing where the shim will be installed. The return spring stop is visible under Doug's thumb.
  • A set of feeler gauges, strips of metal of calibrated thickness.
  • The pedal assembly on the work bench.
  • Doug Kropp checks the gap in the pedal assembly with the feeler gauge.
  • A digital caliper is used to check the thickness of the feeler gauge.
  • Toyota provides an instruction chart that specifies the shim thickness to use based on the measured gap.
  • Doug Kropp uses a screwdriver to help insert the shim into the pedal assembly.
  • Kropp pushes the shim into the pedal assembly with a screwdriver.
  • Kropp pries up the friction shoe to allow the shim to be fully seated.
  • Kropp does a visual check to verify that the shim is properly seated.
  • Kropp pumps the pedal several times to make sure it doesn't stick.
  • Kropp re-installs the accelerator pedal and connects the diagnostic computer.
  • The diagnostic computer runs a series of tests to make sure none of the on-board computers in the car have been damaged.
  • Another Toyota supplied instruction chart lists the voltages that the pedal position sensor should be outputting.
  • The diagnostic computer displays the voltage from the pedal position sensor.
  • Master Toyota technician Doug Kropp explains the recall procedure.
  • The template that will be used for reshaping the pedal on Toyota Camrys.