VIDEO: Creating the Tiguan with clay and a chisel

The Volkswagen Tiguan is VW's next best hope to bring volume to the US market, and the German automaker is pulling out all the stops. First, VW priced it at $22,000, which is a welcome change from the excessive bounties needed to secure many other Volkswagens. VW also intends to parther the 2.0T base car with a 40 mpg diesel model. Sure, so it has a ridiculous and forgettable name, but it looks pretty good, and the interior is terrific.
The video posted after the jump shows how the small CUV was designed with clay, hand tools, and a crazy-looking automated mill that looks like some kind of James Bond torture device. Hit the jump to view it. It's pretty interesting to see these craftsmen applying their trade using some of the most basic tools to create something so complex.
[Source: YouTube]











Reader Comments (Page 1 of 1)
Samantha 7:00PM (11/30/2007)
Oh stop the commericals please. This is the standard development processs for every manufacturer. Am I supposed to think this is an amazing vehicle and run out and buy it? It's a VW.
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Yaroukh 7:50PM (11/30/2007)
Oh c'mon, I don't adore neither VW nor this particular design, but seeing the process of turning 3d digital model into something you can actually touch is amazing...
I bet everyone who ever tried to sketch something (and ended there) would love to have the possibility of turning it into a real-world model.
ckm 8:04PM (11/30/2007)
Yup, it's a pretty standard process. Those mills are not that hard to DIY as there is very little stress on the cutting tools.
Tarus, a company in Michigan which builds these things, has a couple of cool videos of this and other huge mills on their website.
See http://www.tarus.com/styling.htm and http://www.tarus.com/mill.htm
Louis Duran 8:50PM (11/30/2007)
As a person who knows very little about how modern cars are designed and developed, I thought this was a very interesting video. Thanks Autoblog.
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joe23521 12:39AM (12/01/2007)
Is that a 1:1 model? Seems disturbingly tiny...unless all those guys were NBA-sized.
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Nellydesign 9:06AM (12/03/2007)
Thats a gantry mill. They are huge room sized mills capable of milling an entire car out of foam in a matter of minutes (clay takes longer by nature of the material). Most current Tarus mills only mill one side at a time but the new ones are changing the game.
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Nellydesign 9:09AM (12/03/2007)
And yes there's nothing new about that process, even though it's cool to watch. They did, however, leave out the step where the designer or modeler creates the car in 3D using Alias or other modeling software. You can't just feed your sketch in to a machine and get a clay model:)
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